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What challenges do you face when managing inventory?
An outdated approach
The manufacturer forecasts sales, and the system calculates the resources needed. However, the forecasts do not match the actual market needs, and forecast errors increase as they progress through the supply chain, deviations accumulate, and the "bullwhip effect" emerges.
High-demand products are produced in insufficient quantities
Such imbalance causes the company to lose sales and reduce customer loyalty.
Excesses or shortages in the assortment as a result of previous attempts to meet demand
Which, in turn, ties up working capital, and reduces asset turnover. Semifinished products and finished products are consistently understocked
Expired products result in losses
Non-moving goods are sold at discounts. Shipped but unsold products by distributors increase returns.
The lack of necessary information about the links between the supply chain and production
This leads to situations where capacities and inventory levels are insufficient to produce the required amount of goods.
Additional costs for moving goods between storage points
The need for warehouse space is growing, as is the cost of storing inventory and the cost of staff.
Solution for manufacturers and distributors
We take into account real demand and localize the negative relationship in the supply chain
- A methodology for planning, modeling, and managing the supply chain in production and distribution, which aims to ensure an even flow of relevant materials and information.
- DDMRP combines global production and supply chain management practices - TOC, Kanban, Lean, 6 Sigma, DRP, MRP, and the innovation block
- Modeling means linking strategic, tactical and operational levels to achieve goals
- Planning means ordering and replenishment
- Intuiflow identifies key locations for inventory placement and dynamically manages buffers to meet fluctuations in demand, allowing you to keep the right amount of inventory in strategic locations
- Implementing the DDMRP methodology and system ensures a smooth production process, efficient inventory management, and a favorable impact on the company's bottom line
- The ROI increases while profits grow, inventory is minimized, and unnecessary costs are eliminated
Improvement in governance guaranteed
of inventory
We appreciate that you are interested in our products. One of our employees will contact you shortly. Good day!
Clients Results
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After INTUIFLOW implementation, the planning process became more predictable and the supply chain more transparent. It’s like a control board, where everything is always clear and available.
40%
increase in production
45%
reduction in finished goods inventory
40%
increase in sales with unchanged levels of total inventory
-
In distribution, the size of the inventory did not seem excessive, but given the effective result of the methodology implementation in production, there were positive expectations for the implementation in regional offices.
2 xless inventory in the first 4 months
60%
increase in sales
25%
reduction in overstocks
-
DDMRP has simplified inventory management. This was possible thanks to the team of like-minded people who are not afraid of changes.
59%
increase in sales with unchanged stocks
40%
reduction in overstocks
Orders for suppliers and production are automated
-
Intuiflow has many planning options for SKUs, and different replenishment strategies depending on each SKU’s demand stability and variability
30%
decrease in overstocks
2 xshorter production lead time
45%
SKUs in the red zone decreased
ABM Cloud impressed us by using a mix of state-of-the-art business management tools.
%
reduction in inventory
%
increase in OTIF, despite a 30% increase in lead-time of suppliers and a decrease in their service level
Automated inventory management
DDMRP is a systemic approach to purchasing, storing, and profiting
from non-capital assets. By applying
the methodology and following the recommendations, we managed
to halve the lead time of our customers’ orders
%
reduced customer order fulfillment time
%
improving turnover by increasing sales
Optimizing supplier order management
Inventory Management Guides
- Which KPIs should I choose to evaluate the efficiency of inventory management? How to calculate them?
- Which of their behaviors should be considered positive and which of their behaviors should be considered negative?
- What should you focus on to achieve the effects?
We appreciate that you are interested in our products. One of our employees will contact you shortly. Good day!
